An Electrical Conductor that Stretches 40% while Maintaining Electronic Performance

iSTRETCH Wire and Cables with connectors.

iSTRETCH is an electrical conductor that stretches and returns to its original size. It will stretch 40% while maintaining electrical properties.

The working length of 40% allows for generous movement with a nominal pull force. When an iSTRETCH cable reaches the end of its working length, it stops expanding.

There are a variety of cable configurations available. The greater the gauge the greater the pull force needed to expand. iSTRETCH cables are designed for extended flex life. They have increased flexibility and durability over standard cables. iSTRETCH is ROHS compliant, lightweight, and washable.

iSTRETCH shielded cables are protected with a 44 AWG serve shield that promotes signal integrity. iSTRETCH is unique in the cable industry. Potential applications include medical, body function monitoring, sports (high-risk equipment), defense and aerospace (soldier-borne systems, first responders, and body-borne vest systems).

Visit SOLIDshot to see iSTRETCH in use.

The iSTRETCH Advantage

Greatly improved flex life and durability over standard cables

Up to 40% elasticity to allow for a full range of motion

Allows movement without affecting the electrical signal integrity

Unchanged current resistance as compared to standard wire

ROHS compliant

Conforms to movement when embedded in clothing

Washable

Temp Range: -35ºC to 80ºC

Elongation consistent resistance

iSTRETCH Wire and Cable Stretch Test

iSTRETCH Engineering

Shielded iSTRETCH

iSTRETCH Technology

iSTRETCH Tracer Wire

Available in spools of 75′, 150′, 500′, 1000′, and larger

iSTRETCH Tracer Wire is engineered to eliminate the problems commonly associated with conventional tracer wire: price volatility, reliability, breakage, lightning strike damage, corrosion, and theft.

At Minnesota Wire we use proprietary composite materials in a unique spiral construction to produce iSTRETCH Tracer Wire. Our tracer wire does not contain copper.

iSTRETCH Tracer Wire gives you a new option—a reliable and cost-effective tracer wire that provides long-term protection for buried infrastructure.

Ease of Installation

Jacket finish designed for conduit pulling

Lightweight

Stretches 40% with no loss of conductivity

Works with industry-standard connectors and terminations

Industry Standards and Enviromental Compliance

RoHS and REACH Compliant

Inherently green technology that is environmentally stable

Available in spools of 75′, 150′, 500′, 1000′, and larger

Advantages

Detection

Highly detectable—easier to locate than traditional 12 and 14 AWG tracer wire

No specialized locator or detection equipment required

Rugged Design

Sacrificial “fuse” properties that arrest and localize lightning strike damage

Abrasion, crush, chemical, oil, and moisture resistant

Resistant to virtually all man-made and environmental corrosion hazards

FOCUS ON INNOVATION

iSTRETCH and The Greenland Ice Sheet

Fast flowing Store Glacier in West Greenland where the borehole sensors will be deployed. Courtesy Sam Doyle

A             n ambitious research program involving the Greenland ice sheet will utilize Minnesota Wire’s iSTRETCH cable. The project endeavors to understand how climate is affecting the flow of the Greenland ice sheet, the second largest ice mass on the planet and the primary cause of global sea-level rise. The Greenland ice sheet contains enough ice to raise sea levels by 7.4 meters. It is one of the most significant potential contributors to sea-level rise in the 21st century. The European Union’s Horizon 2020 Research and Innovation Programme is funding the research. (For more information about the project visit: www.erc-responder.eu.)

Scientists at the internationally-renowned Centre for Glaciology at Aberystwyth University in Wales and the Scott Polar Research Institute at the University of Cambridge in the UK are conducting the technologically advanced research. The fundamental goal is to understand how physical properties and hydrological systems evolve over seasons and years, and how that evolution impacts on the flow of the ice sheet.

Observations have shown that ice-flow acceleration, in many cases, corresponds with growing surface meltwater. Every summer, as the temperature rises in Greenland, surface water on the ice sheet absorbs solar heat, speeding melting, and forming lakes on the surface. Fractures form as the ice moves over uneven bedrock. These fractures move vast quantities of water and heat directly to the base of the ice sheet. The ice begins to “surf” on the water, picking up speed as it moves. Additionally, the water that has flowed to the base forms rivers that can cut tunnels many feet high into the ice.

Scientists inspecting fracture. Courtesy Tun Jan Young

Research shows that the lakes form a massive network and become increasingly interconnected as the weather warms. When one lake drains, the water quickly spreads under the ice sheet, resulting in faster flow. The quickening flow opens new fractures on the surface. These fractures act as conduits for the drainage of other lakes and initiate a chain reaction that can drain many other lakes.

These cascading events include one case where 124 lakes drained in just five days. During this event, the flow of the ice sheet accelerated by as much as 400%, and this was only one of six observed events. Most lakes drain in this cascading manner. The growing number of melt lakes pose a threat to the long-term stability of the Greenland ice sheet. As much as 50% of recent ice loss from Greenland is not because of melting, but due to dynamic losses as these marine-terminating glaciers accelerate and increase their rates of iceberg calving into the ocean.

By using novel in-situ monitoring techniques, the team of scientists is beginning to piece together how the flow of the ice sheet is affected by water streaming into the networks below. In July 2018, the team will drill multiple boreholes on a fast-flowing sector of the ice sheet known as Store Glacier. The ice on Store Glacier is three-quarters of a mile thick. The researchers will deploy probes and sensors, utilizing iSTRETCH, into these boreholes, giving them the ability to measure the rate at which ice deforms, and how rapidly the ice slides over the ancient bedrock below.

Cables installed in a borehole. Courtesy Poul Christoffersen

With ice moving so quickly, at a rate of 20 meters per day, the research requires novel approaches and innovations. Initially, standard electrical cables were used in the project. They were unable to withstand the stretching caused by the rapid flow of ice and snapped after only three months. To ensure that cables and sensors last longer, the researchers chose Minnesota Wire’s iSTRETCH—an electrical conductor that stretches 40% while maintaining electronic performance.

“It is very exciting to be using the iSTRETCH cable,” said Dr. Sam Doyle from Aberystwyth University. “It will allow us to make measurements on a fast-flowing glacier for months, if not years, which has not been possible previously.”

The iSTRETCH design provides a superior quality, robust system for demanding environments. It features extended flex life and durability. The cable will allow scientists to gather more reliable data efficiently.

“We developed iSTRETCH for exactly this type of sensitive, yet rugged project,” said Paul Wagner, Chairman & CEO of Minnesota Wire. “We are honored to have the opportunity to play even a small role in this important work.”

Contact Minnesota Wire to learn more about our elastomeric iSTRETCH.

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