Minnesota Wire, Manufacturing and Engineering Excellence

Custom Medical Wire, Cable, and Cable Assemblies

Minnesota Wire has been designing, testing, and manufacturing custom wire, cable, and cable assemblies for the medical industry since 1968. Custom medical products are our primary focus and largest market segment. We serve customers ranging from start-ups to industry leaders.
We welcome the opportunity to assist you with the design and production of your custom medical wires, cables, and cable assemblies.

Contact us now, and receive free tooling on your first order with Minnesota Wire!

Still not convinced? Keep Scrolling to learn more about our capabilities!

Let's Talk!

Preferred Method of Contact

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Medical Wire, Cable, and Device Manufacturing
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Our in-house tooling department can match or custom build nearly any mold.

Minnesota Wire’s engineering and tooling departments can reverse-engineer any product and fabricate the required mold tooling for overmolding.

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Overmolded Connectors

When a standard off-the-shelf connector will not meet performance expectations and requirements, Minnesota Wire can provide a unique solution including custom overmolded connectors.

Complete Electrical Solutions

We offer complete electrical solutions, from jacketing extrusion to wire termination to custom connectors.

Our engineering department and R&D division enable us to develop new and innovative solutions for challenging medical wire and cable applications. Our test and measurement laboratories help ensure that every medical wire, cable, cable assembly, and connector meet or exceed your expectations.

In-House Tooling and Rapid Prototyping

We have in-house tooling and rapid prototyping capabilities to get new projects off the ground quickly and efficiently. Our high volume and lean production capabilities allow us to produce custom medical wire and custom cable assemblies in the quantities you require—in the time frame you need.
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ECG Lead Wire, 1.5mm Molded Safety Din to Dome Snap

Minnesota Wire manufactures both disposable and reusable versions.

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Custom and Reverse-Engineered Overmolded  Connectors

Minnesota Wire manufactures a variety of disposable high-quality defibrillator lead wires—when cost is extremely important but quality can never be compromised.

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Custom and Reverse-Engineered Overmolded AED Connectors

The contacts are standard off-the-shelf proven components molded into a custom connector shape. Minnesota Wire has the capability to cut, strip, and crimp with custom automation equipment for improved quality and lower costs.

Custom Medical Products Manufacturing

Minnesota Wire utilizes a variety of advanced manufacturing methods to produce custom cable assemblies, medical cables, and medical wire. We will work with you to develop the perfect custom solution for your unique needs. We offer an array of specialization capabilities and can deliver custom products for a broad spectrum of medical devices.

Product Specialization for Medical Cables and Wires

 

Ultra Flexible

High Flex Life

Tangle-Free

Miniaturization

High Pull-Strength Jackets

Carbon Fiber Medical Wire (See “Carbon Fiber Wire for Imaging” on this page)

Low Elongation

Autoclave Ready

Low Noise

Medical-Grade Materials

Our Expertise Includes

 

Electrical Signal Integrity (SI) and EMI Shielding

Low-Noise Medical Wire and Cable

Innovative Connections for Wearable Electronics and Patient Monitoring Systems

Certifications and Compliances

 

ISO 9001: 2015 Certified

ISO 13485: 2016 Compliant

AS 9100: D Certified

RoHS Compliant

IPC-620 Harness Certified

MIL-STD Manufacturer

Custom Medical Devices and Equipment

Carbon Fiber Wire for Imaging

 

Developed for the disposable AED electrode market, these specialized wires are barely visible on x-ray and other imaging equipment. This eliminates the need to remove electrode wires from the patient before imaging, providing an invaluable safeguard to the patient without negatively impacting results.

Additional Features and Characteristics

Flexible and Lightweight

Small Bend Radii

Good Low-Signal Transmission Capability

Tangle-Free

Does Not Adhere to Skin

Made with Medical-Grade, RoHS-Compliant PVC

Let's Talk!

Preferred Method of Contact

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Contact Minnesota Wire to learn more or request a quote for custom medical wires, cables, or cable assemblies.

CONTACT US
REQUEST FOR QUOTE
TALK TO AN EXPERT

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Minnesota Wire

1835 Energy Park Drive

St. Paul, MN 55108

715-874-4580

 

Minnesota Wire

2515 Prospect Drive

Eau Claire, WI 54703

715-874-4580

 

 

 

 

 

MN WIRE CEO PAUL WAGNER SPEAKING AT THE IPC E-TEXTILES 2020 VIRTUAL SUMMIT.

IPC E-Textiles 2020 Virtual Summit, October 1-2, will consist of three educational workshops and virtual demonstrations by the University of Minnesota Wearable Technology Lab.

MN WIRE CEO PAUL WAGNER SPEAKING AT THE IPC E-TEXTILES 2020 VIRTUAL SUMMIT.

IPC E-Textiles 2020 Virtual Summit, October 1-2, will consist of three educational workshops and virtual demonstrations by the University of Minnesota Wearable Technology Lab.

iSTRETCH in Defense

5 Conductor, 26 Gauge with PV Jacket coil Assembly

Minnesota Wire has begun manufacturing 8,568 specialty coil assemblies utilizing our patented iSTRETCH wire for a defense contractor. Each of the assemblies contains a sixteen-foot, six-lead cable. The sale represents the largest single sale of iSTRETCH in the company's history!

A Revolution in Possibilities

As Seen at CES 2019

MEMS STRETCH

Think—boundless. Wrap a flex circuit around Minnesota Wire’s patented iSTRETCH, attach mCube’s MEMS-based motion sensors and experience a complete revolution.

FOCUS ON INNOVATION

iSTRETCH and The Greenland Ice Sheet

An ambitious research program involving the Greenland ice sheet will utilize Minnesota Wire’s iSTRETCH cable. The project endeavors to understand how climate is affecting the flow of the Greenland ice sheet, the second largest ice mass on the planet and the primary cause of global sea-level rise.

MN WIRE RECEIVES MINNESOTA FAMILY BUSINESS AWARD.

MN Wire is proud to announce we have received the Minnesota Family Business Award from the Twin Cities Business Magazine!

MN WIRE FEATURED IN NATIONAL DEFENSE MAGAZINE.

MN Wire has been featured in the May 2020 edition of the National Defense Magazine.

LEE EISENBRAUN: A PASSION FOR LEARNING, COMMITMENT, AND A CAN-DO ATTITUDE.

Lee Eisenbraun began working at Minnesota Wire in 2008 as a Process Technician. Lee’s natural talent and intelligence were immediately apparent, and he was promoted to Process Technician II.

R&D Funding Through the U.S. Government

 If you have an innovative concept but are leery of costly R&D, the federal government may be able to help.

Critical Steps for Developing a Successful Medical Device Interconnect Cable

Don't miss this article written by our very own Steve Pape. Steve is Minnesota Wire's Design Engineering Manager. The article first appeared in the Medical Design Briefs, January, 2016 issue. The article is loaded with solid information.

SOLIDshot

SOLIDshot is a new wearable basketball shot improvement system that utilizes Minnesota Wire's iSTRETCH. SOLIDshot tracks and records a player's arm movement. A digital readout displays information that highlights changes the shooter needs to make—improving the form and consistency of a player's shots.

Select the link and check out the video—high scores for technology!

VETERAN'S DAY MESSAGE

Each year Minnesota Wire honors local veterans. This year we created a special video, click the link below to watch it.