Design Services

Custom Design Services: Wire, Cable, Cable Assemblies, and Wire Harnesses

Design Services 1

We have a full-service design engineering staff.

Minnesota Wire has a full-service design and engineering staff dedicated to custom cable assemblies and wire harnesses for a variety of industries. If your project isn’t ready to hit the manufacturing floor, we have the skills to help you develop the product you need.

Minnesota Wire’s design engineering team has developed custom cable assemblies and custom wire harnesses for a variety of industries, some of which include: Aerospace Commercial Industrial Medical Military Click on the above links for more information on custom cable assemblies or custom wire harnesses for each industry.

Custom Design Capabilities

Design Services 2

Minnesota Wire has 50 years of custom cable assembly and custom wire harness experience. Our knowledge and experience provides us with the ability to offer:

Decades of experience in designing and building wire and cable assemblies

Medical, military, and commercial applications from complex engineered solutions to simpler high-volume applications

Robust engineering tools include CAD/Modeling, Master CAM, MIL-SPEC flex testing, Pull testing, EMI/RFI testing

Agile design and transition to production, ensuring requirements are defined, documented, processed, and verified

Advanced Research and Development capabilities, including exotic conductors like carbon fiber (CNT) and stretchy wire (iSTRETCH®)

Minnesota Wire has decades of experience in designing and building custom wire and cable assemblies.

CONTACT US REQUEST FOR QUOTE TALK TO AN EXPERT

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Minnesota Wire

1835 Energy Park Drive

St. Paul, MN 55108

715-874-4580

 

Minnesota Wire

2515 Prospect Drive

Eau Claire, WI 54703

715-874-4580

 

 

 

 

 

MN WIRE CEO PAUL WAGNER SPEAKING AT THE IPC E-TEXTILES 2020 VIRTUAL SUMMIT.

IPC E-Textiles 2020 Virtual Summit, October 1-2, will consist of three educational workshops and virtual demonstrations by the University of Minnesota Wearable Technology Lab.

MN WIRE CEO PAUL WAGNER SPEAKING AT THE IPC E-TEXTILES 2020 VIRTUAL SUMMIT.

IPC E-Textiles 2020 Virtual Summit, October 1-2, will consist of three educational workshops and virtual demonstrations by the University of Minnesota Wearable Technology Lab.

iSTRETCH in Defense

5 Conductor, 26 Gauge with PV Jacket coil Assembly

Minnesota Wire has begun manufacturing 8,568 specialty coil assemblies utilizing our patented iSTRETCH wire for a defense contractor. Each of the assemblies contains a sixteen-foot, six-lead cable. The sale represents the largest single sale of iSTRETCH in the company's history!

A Revolution in Possibilities

As Seen at CES 2019

MEMS STRETCH

Think—boundless. Wrap a flex circuit around Minnesota Wire’s patented iSTRETCH, attach mCube’s MEMS-based motion sensors and experience a complete revolution.

FOCUS ON INNOVATION

iSTRETCH and The Greenland Ice Sheet

An ambitious research program involving the Greenland ice sheet will utilize Minnesota Wire’s iSTRETCH cable. The project endeavors to understand how climate is affecting the flow of the Greenland ice sheet, the second largest ice mass on the planet and the primary cause of global sea-level rise.

MN WIRE RECEIVES MINNESOTA FAMILY BUSINESS AWARD.

MN Wire is proud to announce we have received the Minnesota Family Business Award from the Twin Cities Business Magazine!

MN WIRE FEATURED IN NATIONAL DEFENSE MAGAZINE.

MN Wire has been featured in the May 2020 edition of the National Defense Magazine.

LEE EISENBRAUN: A PASSION FOR LEARNING, COMMITMENT, AND A CAN-DO ATTITUDE.

Lee Eisenbraun began working at Minnesota Wire in 2008 as a Process Technician. Lee’s natural talent and intelligence were immediately apparent, and he was promoted to Process Technician II.

R&D Funding Through the U.S. Government

 If you have an innovative concept but are leery of costly R&D, the federal government may be able to help.

Critical Steps for Developing a Successful Medical Device Interconnect Cable

Don't miss this article written by our very own Steve Pape. Steve is Minnesota Wire's Design Engineering Manager. The article first appeared in the Medical Design Briefs, January, 2016 issue. The article is loaded with solid information.

SOLIDshot

SOLIDshot is a new wearable basketball shot improvement system that utilizes Minnesota Wire's iSTRETCH. SOLIDshot tracks and records a player's arm movement. A digital readout displays information that highlights changes the shooter needs to make—improving the form and consistency of a player's shots.

Select the link and check out the video—high scores for technology!

VETERAN'S DAY MESSAGE

Each year Minnesota Wire honors local veterans. This year we created a special video, click the link below to watch it.